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Destructive Testing (DT)

Accredited laboratory tests that determine the mechanical and metallurgical properties of metallic materials and welded joints on specimens.

Destructive Testing (DT) is a group of methods in which specimens from metallic materials and welded joints are tested to determine properties such as mechanical strength, ductility, hardness, chemical composition and microstructure. The specimen is deformed, fractured or sectioned, allowing the true behaviour of the material to be measured directly.

In the TÜV AUSTRIA SILA KALİTE laboratory, tensile, guided bend, notch impact, hardness and microhardness, macro and micro analysis, chemical analysis with optical emission spectrometer, through-thickness (Z), fracture, flattening, surface roughness, corrosion tests, peel-chisel-shear-pillow tests for resistance and projection welds, and metallographic replica inspection are carried out using INSTRON tensile-compression and impact machines, a QNESS Vickers hardness tester, a FOUNDRY MASTER XPERT spectrometer and XJM/XTL series microscopes.

Related services

Tensile Test

Determination of yield/tensile strength and elongation of metallic materials and welded joints under static load.

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Guided Bend Test

Determining the ability of materials to undergo plastic deformation under compressive force; root/face/side bend on welds.

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Charpy V-U Notch Test

Determining a material's fracture energy against dynamic loads at a given temperature and evaluating the fracture type.

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Nick Break Test

Fracturing a notched weld specimen to visually evaluate internal defects across the weld cross-section.

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Fracture Test

Fracturing welded joint specimens through the weld metal to examine internal defects (porosity, cracks, lack of fusion/penetration).

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Flattening Test

Determining plastic deformation capability by flattening specimens cut from pipes to a specified degree by compression.

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Hardness Testing

Measuring a material's resistance to a harder indenter pressed into its surface (Vickers).

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Macro Analysis / Examination

Examining the specimen with the naked eye or at up to 50X magnification to evaluate weld cross-section, penetration and defects.

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Micro Analysis / Examination

Examining the specimen's microstructure (grain structure, phase precipitation) at 50–500X magnification.

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Chemical Analysis Test with Optical Emission Spectrometer

Determining the chemical composition (elements and amounts) of metallic materials with an optical emission spectrometer.

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Through-Thickness (Z) Test

Determining through-thickness (Z) quality from the reduction of area at the rupture zone of a through-thickness specimen.

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Metallographic Replica Inspection

Produces an exact three-dimensional copy of a field surface for microstructure examination in the laboratory.

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Corrosion Testing

Comprehensive corrosion tests for stainless steels, alloys and coatings, including intergranular corrosion, pitting, salt spray/CASS and detrimental phase detection.

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Microhardness Testing

Vickers microhardness measurement under low loads to determine the hardness distribution of thin sections, coatings and welded zones.

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Surface Roughness Test

Measuring the roughness parameters (Ra, Rz) of machined and prepared surfaces to verify specification compliance.

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Peel Test for Resistance and Projection Welds

Evaluating weld nugget size and quality by peeling apart resistance/projection welded joints.

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Chisel Test for Resistance and Projection Welds

Evaluating weld integrity and nugget quality of spot welds by forcing a chisel between the sheets, in the field or laboratory.

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Shear Test for Resistance and Projection Welds

Determining weld strength by pulling spot/projection welded specimens in the shear direction.

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Pillow Test for Resistance and Projection Welds

Verifying weld seam strength by inflating resistance welded panel specimens with internal pressure (pillow test).

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